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Filling and Sealing Machine for Cup

Automatic Small Plastic Cups of Honey Filling And Sealing Machines

Time£º2017-03-07 11:40:17

     It is applicable to fill and seal plastic cups, bowls, boxes used to be filled with liquid or cream materials, such as jelly ,fruit salad,fruit pulp,fruit juice,fruit jam,natural fruit juice,honey, etc.

      It can be customized according to select 12# U-shaped carbon steel structure, 12# U-shaped stainless steel structure or 50x50mm stainless steel tube structure.The liquid contact parts adopt 304 or 316 stainless steel material with food hygiene requirements, other parts are H62 copper, acid aluminum-magnesium alloy template, 304 stainless steel plates.

      This series of machines adopt with electrical, pneumatic hybrid drive. It is automatic and running smoothly,from dropping cups, injected with fruit pulp, twice filling (pneumatic valve control level) to send roll film or cover the foil lids by manipulator, twice sealing, pneumatic ribbon coding, film correction, twice heat sealing, single cut, waste film recycling and product output. It detects the color code and corrects the location of the seal film to ensure the accurate location by photoelectric eye.

           1.We can provide you with different filling pumps.
           2.We can design kinds of personalized custom parts, such as acid and alkali resistant aluminum magnesium alloy template, filling system, sealing system, cutting, etc.
          3.You can select traditional circuit control system or PLC control system.
          4.We can design any new model according to your requirements.
 
Technical datas:

Model

LZKBJ-3

LZKBJ-4

LZKBJ-8

Packing rate

4000 cups/hr

5000 cups/hr

8000 cups/hr

Filling volume

Customize

Customize

Customize

Mode of fill

Constant displacement pump filling or electronic control top pouring

Speed control

Stepless speed regulation

Vessel

PP. PE. PS. EPS. PSP. PET. PVC. Aluminum foil. etc.

Film

PE. PS. PP. Nylon, aluminum foil. Rip easily film. Etc.

Power input

3N-50HZ 380V

Motor Power

0.75 KW

Heater Power

4-6 KW

Air Pressure

0.5-0.8Mpa

Air Consumption

0.45-0.8m§Ù/min

 
  •  
  • 1.Manipulator transfer the products to conveyer line.
  • 2.It is a closed space from injecting with fruit pulp to cover the foil lids, and it adopts toughened glass and stainless steel square tube
  • 3.It can be equipped with HEPA air filtration system by Laminar flow fan in the closed space.
  • 4.Pipeline can be cleaned in the closed space.
  • 5.Foil lids and roll films. You can select the sealing material one of them or both.

 


Q & A


The Automatic filling and sealing machine is custom-made, the following points need to be clear in order to accurately quote:

1.     About your plastic cup size and filling volume.

1)     Schematic diagram.

 2)     One machine with only one diameter plastic cup. It can adjust the cup height to change the cup capacity. The general range of cup height is less than in 140 mm. Please informed in advance if your cup height beyond the general range.

2.     Filling material viscosity, and whether to add pulp:

1)     The way we design the filling that according to the characteristics of the filling material viscosity (liquid, paste, dairy, grain). The general filling way are pneumatic angle valve filling, pneumatic forced filling and special design filling mode.

2)     If you need filling pulp or solid particles in the plastic cup, it needs to increase the feeding device.

3.     Influence factors of production speed

1)     Material viscosity, the material viscosity is negative correlation with the production speed.

2)     Per aluminum plate hole count. The packing rate depends on how many holes in per aluminum plate. The computational formula of packing rate is (16~22)Xholes countsX60. For example, it is 4 holes in per aluminum plate, The computational formula of packing rate is (16~22)X4X60=3840~5280 cups/hr.

3)     Cup volume. The cup capacity is negative correlation with the production speed.

4.     Influence factors of price.

1)     Choose material and length of the machine

a.     It adopts U-shaped carbon steel main frame.

b.     It adopts U-shaped stainless steel main frame.

c.      It adopts 50X50mm stainless steel tube structure main frame.

d.     The liquid contact parts adopt 304 or 316 stainless steel material with food hygiene requirements, other parts are H62 copper, anti-acid & anti-alkali aluminum-magnesium alloy template, 304 stainless steel plates

2)     Choose function.

a.     Standard function, automatic dropping cups, twice filling (pneumatic valve control level), send roll film or cover the foil lids by manipulator, twice sealing, pneumatic ribbon coding, film correction, twice heat sealing, single cut, waste film recycling, product output.

b.     Optional configuration.

a)     Injected with fruit pulp

b)     Manipulator transfer the products to conveyer line

c)     It is a closed space from injecting with fruit pulp to cover the foil lids, and it adopts toughened glass and stainless steel square tube

d)     It can be equipped with HEPA air filtration system by Laminar flow fan in the closed space.

e)     Pipeline can be cleaned in the closed space.

f)      Foil lids or roll films. You can select the sealing material one of them or both.

g)     PLC & SERVO motor

3)     Filling way. Different filling ways have different prices.

4)     Per aluminum plate hole count. The hole count decide the machine width, the dropping cup device, the filling nozzle count, printer word nails, sealing and cutter count. The hole count is positive correlation with the price.

5)     Roll films or foil lids.

a.     The machine for the foil lids doesn’t need the heat ribbon coding printer and cutter. So the price is relatively lower.

b.     You can select both foil lids and roll films in one machine. The price is relatively higher.

 

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